Cooling tower fills also known as the surface or the wet deck is a medium that utilizes parts of the cooling tower in order to build its surface region. An extended surface territory considers the most extreme contact between the water and air which takes more prominent dissipation rates.
- Furnace Lining Ramming Equipment
- Electric Furnace Lining Machine
Electric Furnace Lining Machine
The Electric Furnace Builder is a portable, hand-operated compaction tool for small to medium induction furnaces (up to 2 tons). Powered by a 150W electric motor with adjustable excitation force (0-2000N) and fixed frequency (48Hz / 2900 Rpm). It replaces manual ramming for refractory lining installation.
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Product Description
Key Advantages:
Significant Labor Reduction – Requires only 2 operators instead of 4-5 for manual ramming. Reduces labor costs and simplifies workforce management .
Faster Installation – Completes furnace lining in 4-5 hours compared to 10-12 hours with manual methods. Cuts construction time by more than 50% .
Adjustable Excitation Force – Vibration force can be fine-tuned from 0 to 2000N to match different refractory materials and furnace specifications. Ensures optimal compaction for each application .
Superior & Consistent Lining Quality – Delivers uniform density across the entire furnace wall. Eliminates human inconsistency and produces repeatable, reliable results every time .
Extended Furnace Life – Increases refractory lining service life by an average of 10%, and up to 15-20% with proper operational experience .
Lightweight & Ergonomic – Features an aluminum alloy motor housing for reduced weight and easier handling. Reduces operator fatigue during extended use .
Cleaner Working Environment – Eliminates the dust and physical strain associated with manual tamping. Provides a safer, more comfortable workplace .
Low Maintenance – Simple electric motor design with no compressed air requirements. Fewer components means less downtime and lower operating costs.
Major Applications:
Application:Wall Lining Compaction、Bottom Forming、Wall Repair、New Furnace Building、Lab Testing
Industries:Foundries、Metallurgy、Metal Recycling、Precious Metals Refining、
Laboratory/R&D、Education & Training、Light Industry
Working principle:
The working principle of the Electric Furnace Builder is based on an electric motor driving an eccentric weight to generate controlled vibration, which compacts dry refractory material through direct tool contact.
Step-by-Step Process:
Power On – 380V power drives the 150W motor at 2900 RPM.
Generate Vibration – Eccentric weight creates adjustable force (0-2000N).
Transfer to Tool – Vibration passes through connection rod to the tooling.
Compact Material – Tool presses into refractory, expelling air and filling gaps.
Operator Guides – Handles allow tilting, rotating, and applying pressure.
Layer by Layer – Repeat until full lining is complete.
Customer reviews:
Time & Labor Saving、Dense Compaction、Longer Furnace Life、Longer Furnace Life、Dust-Free、Light & Easy
Product Parameters
| Fuel | Electric | Range of Applications | Industrial |
| Type | Furnace Heat Pipe | Advantage1 | Saving Time |
| Advantage2 | Saving Energy | Transport Package | Cartons |
| Specification | less than 2ton | Trademark | CASEN |
| Origin | China | HS Code | 84748090 |
| Production Capacity | 200sets/Month |
| Model | Rated Power (W) | Rated Voltage | Rated Frequency (Hz) | Rated Excitation Force (N) | Insulation Class | Weight (kg) |
| 18902-201N | 150 | 380V Three-Phase | 50 | 1400 | - | 11 |
| ZL-B/A | 150 | 380V Three-Phase | 50/60 | 0-2000 | B-IP 65 S1 INS.CLF | 13 |
| KZL18906 | 150 | 380V Three-Phase | 50 | 0-2000 | 8-IP 65 S1 INS.CLF | 13 |
FAQ
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Q1:What furnace size is this suitable for?
A:Medium frequency induction furnaces up to 2 tons.
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Q2: How many operators are needed?
A:2 operators, saves 3 people compared to manual.
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Q3: How long does it take to build one furnace?
A:4-5 hours. Manual takes 10-12 hours.
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Q4. Is the excitation force adjustable?
A:Yes, adjustable from 0 to 2000N.
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Q5: Does it require compressed air?
A:No, just 380V three-phase power.
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The Electric Furnace Builder is a portable, hand-operated compaction tool for small to medium induction furnaces (up to 2 tons). Powered by a 150W electric motor with adjustable excitation force (0-2000N) and fixed frequency (48Hz / 2900 Rpm). It replaces manual ramming for refractory lining installation.
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